CCX 400 User Manual

The CCX 400 is a high-performance industrial-grade device designed for precision control and monitoring applications. It features advanced processing capabilities, multiple I/O interfaces, robust connectivity options, and an intuitive user interface. Below are key sections covering safety, features, installation, setup, operation, and troubleshooting.

Features at a Glance

Key components: High-resolution display, Control Panel, Ethernet port, USB interfaces, Digital/Analog I/O ports, Power connector, Expansion slots.

Feature	Description
Ethernet Port	For network connectivity and remote monitoring
USB 3.0 Ports	For data transfer and peripheral connections
Digital I/O Ports	For sensor and actuator connections
Analog Inputs	For precision measurement signals
Power Connector	For 24V DC power input
Expansion Slots	For additional functionality modules
POWER	Turns device on/off
RESET	Resets system to default settings
MENU	Accesses configuration menu
NAVIGATION	Directional controls for menu navigation

Installation

Unpack and inspect contents. Mount in appropriate location.

1. Mounting: Use provided brackets to secure device to wall or panel.
2. Power connection: Connect 24V DC power supply to power connector.
3. Network connection: Connect Ethernet cable for network access.
4. I/O connections: Connect sensors/actuators to appropriate ports.
5. Apply power and verify startup sequence.

WARNING! Ensure proper ventilation; maintain clearance around device. Use appropriate safety equipment during installation.

First-Time Setup

Power on device; follow initial configuration wizard.

1. Language selection: Choose interface language (default: ENGLISH).
2. Network configuration: Set IP address (DHCP or static).
3. Date/Time setup: Configure system clock and timezone.
4. User accounts: Create administrator and operator accounts.
5. Calibration: Perform initial sensor calibration if required.

CAUTION! Secure all connections before powering on. Follow electrostatic discharge precautions.

Specifications

• Display: 7-inch TFT LCD touchscreen.
• Processor: Quad-core 1.5GHz industrial processor.
• Memory: 4GB RAM, 32GB internal storage.
• Connectivity: Ethernet 10/100/1000, Wi-Fi, Bluetooth.
• I/O Ports: 16 Digital I/O, 8 Analog Inputs, 4 Analog Outputs.
• Operating System: Real-time industrial OS.
• Power Requirements: 24V DC, 2.5A.
• Operating Temperature: 0°C to 50°C (32°F to 122°F).
• Protection Rating: IP65 front panel.

Controls and Settings

Access configuration via MENU button or touchscreen interface. Front Panel: POWER, RESET, MENU, NAVIGATION controls.

Touch Interface: Home screen provides quick access to monitoring, configuration, and diagnostics.

System Settings: Network configuration, user management, date/time, backup/restore. I/O Configuration: Digital/Analog port settings, calibration, scaling. Monitoring: Real-time data display, alarm management, trend viewing. Security: User access levels, password protection (default admin/1234).

Connecting Devices

Network: Ethernet port for LAN connection. Peripherals: USB ports for keyboard, mouse, storage. I/O Devices: Connect sensors and actuators to appropriate ports.

1. Power off device before making connections.
2. Use shielded cables for analog signals.
3. Verify polarity for DC connections.
4. Secure all connections with appropriate connectors.

Tip: Label all connections for easy identification during maintenance.

Operating Modes

Supports manual, automatic, and diagnostic modes.

1. Manual Mode: Direct control of outputs via interface.
2. Automatic Mode: Executes programmed sequences automatically.
3. Diagnostic Mode: System self-test and component verification.
4. Programming: Create and edit control sequences using built-in editor.
5. Monitoring: Real-time display of system status and process variables.
6. Alarm Management: Configure alarm thresholds and responses.
7. Data Logging: Record process data for analysis.
8. Remote Access: Monitor and control via network connection.

WARNING! Ensure proper training before operating in automatic mode. Verify all safety interlocks are functional.

Accessibility Features

High Contrast Mode: Enhanced visibility in bright environments. Audio Alerts: Configurable sound notifications for alarms. Keyboard Navigation: Full operation via external keyboard. Screen Reader Compatibility: Works with standard screen readers.

Care & Cleaning

Power off and disconnect before cleaning. Use isopropyl alcohol (70% or less) and lint-free cloth for display. Use dry compressed air for port cleaning.

CAUTION! Do not use abrasive cleaners or solvents. Avoid liquid contact with ports and openings.

Regulatory Information

FCC Part 15: Class A digital device; complies with limits for industrial environments. CE Mark: Complies with European directives for safety and EMC. UL Listed: Meets UL standards for industrial control equipment. Copyright © 2025 CCX Technologies; all trademarks property of their respective owners. For technical support, visit www.ccxtech.com/support or contact 1-800-555-CCX4.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No power	Power supply/connections	Verify 24V DC power supply; check connections; ensure proper polarity.
Display not responding	Touch calibration/system	Perform touch calibration; restart device; check for software updates.
Network not connecting	Cable/configuration	Check Ethernet cable; verify IP settings; restart network services.
I/O not functioning	Wiring/configurations	Verify wiring connections; check I/O configuration; test with known good device.
System freezing	Memory/software	Restart device; check available memory; reinstall firmware if needed.

Factory Reset: Hold RESET for 10 seconds during startup (erases all configurations).

Service: 1-800-555-CCX4; www.ccxtech.com/support